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Three-dimensional storage system for raw material carbon black and rubber compounds
Product Category:
Intelligent Automated Warehouse System
Phone:18519035168
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Email:gongwei@hongpengtech.cn
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- Product Description
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Beijing Hongpeng Derui Technology Co., Ltd. is deeply engaged in the smart logistics sector of the rubber and plastics industry, focusing on the integration of intelligent warehousing equipment and the delivery of comprehensive solutions. The company possesses full‑range shuttle‑car integration capabilities and can tailor its offerings to meet the specific needs of carbon‑related applications. Black stock, rubber compound raw materials Considering the material characteristics of the warehouse—such as carbon black dust, diverse rubber compound specifications, and batch‑based storage—as well as the warehouse layout and capacity requirements, the system flexibly integrates a variety of equipment, including bi‑directional shuttles and four‑way shuttles, paired with a proprietary WMS/WCS scheduling platform and intelligent racking to achieve high‑density storage, automated storage and retrieval, and flexible scheduling.
I. Four-way automated storage and retrieval system
Four-way shuttle automated storage and retrieval system = high-density racking + four-way shuttles + stacker cranes + WMS/WCS intelligent scheduling , is a kind of Capable of omnidirectional movement—forward, backward, left, and right—able to traverse multiple levels, with no fixed aisles, high density, and high flexibility. An automated intelligent warehousing system.
Comparison with tradition:
- Standard shuttle: Can only run back and forth. , Lane-changing is difficult
- Stacker: One machine per alleyway. , expensive, not flexible
- Four-way vehicle: Free movement within the same floor, inter-floor travel, and multi-vehicle coordination. , truly “flat with no blind spots, three-dimensional with full coverage”

II. Core Components
- Four-way shuttle (core)
- Can Front / Back / Left / Right Four-way travel, track switching on the spot
- Load capacity: 0.8–1.2 t, compatible with standard 1200×1000 pallets
- Precise positioning ±2 mm, automatic obstacle avoidance, and multi-vehicle scheduling.
- High-density automated storage rack
- Narrow aisles (about 1 meter wide), no need for forklift‑wide aisles.
- Modular design, enabling multi-tiered, multi-depth dense storage.
- Vertical elevator
- Responsible for Cross-layer handling , connecting the shelves on each level
- Inbound and outbound conveyor line
- Automated material flow between the production line, the inbound storage area, and the outbound storage area.
- WMS Warehouse Management + WCS Scheduling System
- Automatic inbound and outbound processing, inventory counting, route planning, and multi-vehicle coordination
III. Core Advantages
1) Extremely high space utilization
- Higher than Pingku 3–5 times , higher than a standard automated storage and retrieval system 20–30%
- Store more in the same area. 30–50% Goods, provincial and local land costs, and factory expansion fees
2) Highly flexible, suitable for complex factory environments.
- No fixed tunnels, It can be used in irregular spaces and non-standard industrial buildings.
- Support First-In, First-Out / Last-In, First-Out / Random Access , easily handle multiple product categories and batches
3) High efficiency, capable of 24-hour unattended operation.
- Multi-vehicle coordination, A single-machine failure does not affect overall operation.
- Inventory put-away and picking efficiency is higher than manual processes. 40%+ , labor costs reduced 50–70%
4) Modular, easily scalable, and deployable in phases
- Shelves and four-way shuttles can Gradually increase , no need for a large upfront investment
5) Suitable for operating conditions in the rubber and plastics industry
- Storage of raw materials (carbon black, rubber granules, powders), semi-finished products, and finished-product pallets.
- It can interface with the logistics systems of the internal mixer, extrusion, and vulcanization workshops. Automatic feeding, automatic warehousing
IV. Applicable Scenarios (Simply Match to the Corresponding Category)
- Rubber and Plastics / Chemicals: Raw material silo, finished-product silo, and vertical auxiliary silo for the internal mixer
- Manufacturing: line-side warehousing, full-pallet storage, high-turnover warehouses
- E-commerce / Cold Chain: Multiple SKUs, piece-picking, and low-temperature storage
- Old Factory Renovation: The site is irregular, we don’t want extensive demolition and reconstruction, and we aim for high density.
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