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Logistics roller conveyor line
Product Category:
Factory Material Handling Equipment
Phone:18519035168
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Email:gongwei@hongpengtech.cn
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- Product Description
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Hongpeng Derui | Roller Conveyor (Roller Line)
Hongpeng Derui offers a full range of roller conveyor systems—both roller and roller‑track lines—dedicated to smooth, efficient material handling in factory workshops and warehouse‑logistics operations. These systems seamlessly integrate with elevators, RGVs, sorting equipment, and WCS platforms, enabling the creation of fully automated logistics lines.
I. Product Overview
A roller conveyor consists of a frame, rollers, a drive unit, and an electrical control system. It transports boxes, packages, pallets, or neatly arranged workpieces by means of the rolling friction of the rollers. With its simple structure, high load capacity, stable operation, and easy maintenance, it is one of the most widely used basic conveying systems in industrial automation.
II. Core Classification (Customizable as Needed)
1. By Drive Type
Non-powered roller conveyor: Powered by manual force or gravity, it features low cost and zero energy consumption, making it ideal for short distances, light loads, and manual workstations.
Powered roller conveyor: motor-driven (using a geared motor or electric roller), with variable-frequency speed control, capable of accumulating and buffering material, and featuring automatic start/stop functionality; compatible with automated assembly lines.
2. By Arrangement Type
Straight roller conveyor: Standard straight-line conveying, compatible with main lines, inbound/outbound operations, and in‑line connections within workshops.
Turnaround roller conveyor: Tapered rollers enable 90°/180° turns, offering flexible layout and space savings.
Inclined roller conveyor: slight uphill or downhill gradients, compatible with high- and low-level对接, with an angle ≤15°.
3. By Material / Load Capacity
Carbon steel rollers: heavy-duty, wear-resistant, cost-effective, and suitable for general industrial applications.
Stainless steel rollers: corrosion- and rust-resistant, clean and hygienic; suitable for the food, pharmaceutical, and electronics industries.
Rubber‑coated rollers: anti‑slip, noise‑reducing, and cargo‑protecting; wear‑prone components / soft‑packaging conveyance.
Light-duty / Heavy-duty: Single-roller load capacity 50–500 kg; capable of conveying 1 ton or more, including pallets.
III. Core Structure
Frame: Powder-coated carbon steel / stainless steel / aluminum profiles—robust and durable.
Roller: φ38/50/60/76 mm, with adjustable spacing and optional material.
Drive: geared motor / electric roller, chain / V‑belt drive, variable-frequency speed control.
Electrical Control: photoelectric sensors, emergency stop, limit switches, and interlock interfaces; supports WCS integration.
Accessories: guardrails, baffles, lift-and-transfer units, accumulation rollers, and integrated barcode scanning/weighting systems.
IV. Core Advantages
High load capacity: Designed for heavy loads, compatible with pallets and heavy-duty workpieces, and capable of supporting several tons per unit.
Smooth operation: rolling friction, low noise, and impact resistance ensure the integrity of your goods.
Flexible configuration: linear, curved, and inclined configurations; compatible with elevators, RGVs, and sorting lines.
Intelligent Integration: Connects to WCS scheduling for automated start/stop, backlog buffering, and unattended operation.
Easy maintenance: The rollers are detachable and replaceable, with a simple structure, low failure rate, and easy cleaning.
Customization: Dimensions, materials, load capacity, and speed can be tailored to your specifications, ensuring compatibility with both new and existing facilities.
V. Application Scenarios
Rubber and plastics / Chemical industry: Material handling in mixing, extrusion, and vulcanization workshops.
Smart Warehousing: automated storage and retrieval in a multi‑level warehouse, pallet transfer, and inter‑floor coordination (with elevators).
Logistics Sorting: E-commerce and express delivery sorting centers, handling parcel routing, merging, and buffering.
Automotive manufacturing: component assembly lines, chassis/body tray conveyance.
Food / Pharmaceutical: Stainless steel clean‑in‑place lines for packaging, boxing, and palletizing conveyance.
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