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CTU Material Bin Cart Selection Integration

The fully automated small‑batch batching system precisely meets the process requirements of both masterbatch and final‑mixing operations, seamlessly integrating with an intelligent automated storage warehouse and CTU bin‑carrying robots. Once batching and packaging are complete, the small batches are accurately conveyed by the CTU bin‑carrying robots to their designated locations in the automated warehouse. The entire system is connected to the plant’s MES production execution system, enabling intelligent, coordinated scheduling across the entire production workflow: production plans are automatically generated and material‑retrieval instructions are dispatched; the CTU bin‑carrying robots then retrieve the materials from the warehouse with pinpoint accuracy and autonomously transport them to the specified stations on the mixing line for automated feeding. With a stable, controllable production rhythm, the system achieves end‑to‑end automation—covering batching, warehousing, conveying, and material feeding—in a closed-loop operation.

Product Category:

Factory Material Handling Equipment

Phone:18519035168

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Email:gongwei@hongpengtech.cn

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  • Product Description

    Beijing Hongpeng Derui Project Case: Fully Automatic Small-Component Batching and Intelligent Conveying Integrated System
    Leveraging its deep expertise in industrial intelligent logistics and automation integration, Beijing Hongpeng Derui has successfully implemented numerous benchmark projects in the rubber and plastics industry. Notably, its fully automated small‑batch ingredient‑mixing and dispensing system for both masterbatch and final‑blend stages achieves end‑to‑end unmanned closed-loop operation—covering everything from weighing and packaging to storage and feeding—significantly boosting production efficiency and ingredient‑mixing accuracy while helping enterprises achieve intelligent upgrades.
    At the heart of this case is a fully automated compounding system for minor ingredients, precisely tailored to the requirements of masterbatch and final‑mixing processes. It can automatically perform accurate weighing of multiple minor components according to pre‑set formulations, effectively mitigating the risk of human‑error in manual batching. Additionally, the system integrates automatic packaging capabilities that ensure both sealing integrity and compliance with regulatory standards, reducing material dust and losses while meeting the specific needs of the rubber and plastics industries.
    To achieve end-to-end automated material handling, Hongpeng Derui has seamlessly integrated its fully automated small‑material batching system with an intelligent automated storage and retrieval system (AS/RS) and CTU pallet‑carrying robots, creating a tightly coordinated, closed‑loop workflow. Once batching and packaging are complete, the small materials are automatically picked up by the CTU pallet‑carrying robots and precisely conveyed to designated locations within the AS/RS for automated storage, maximizing vertical warehouse space and improving storage density while enabling precise inventory management and full traceability.
    The system is fully integrated with the factory’s MES production execution system. Leveraging the MES’s planning, scheduling, and dispatching capabilities, it enables intelligent, end-to-end coordinated scheduling across the entire production process. The MES automatically generates material‑picking instructions based on the production schedule, directing CTU pallet‑carrying robots to precisely retrieve the corresponding small‑batch materials from the automated warehouse and deliver them along the optimal route to designated stations on the mixing line—entirely without manual intervention. This ultimately achieves automated feeding of small batches, seamlessly linking the master‑mixing and final‑mixing stages, ensuring a stable and controllable production rhythm. By establishing an automated closed loop spanning batching, warehousing, conveying, and feeding, the system significantly reduces labor costs and boosts production efficiency, providing robust support for building an efficient, precise, and intelligent production logistics ecosystem.

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