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Rotary semi-automatic batching software

The rotary‑table semi‑automatic batching software is a purpose‑built control system tailored for rotary‑table semi‑automatic batching equipment. It is specifically designed to support the “human‑assisted + semi‑automatic equipment operation” batching workflow commonly found in industrial production, bridging the gap between manual batching and fully automated systems. By combining the flexibility of manual intervention with software‑driven process standardization and precision, it is widely deployed across industries such as rubber and plastics, chemicals, and food—sectors that require multi‑material batching according to precise proportions.

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Factory Information Software

Phone:18519035168

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  • Product Description

    Rotary‑table semi‑automatic batching software: tailored for rotary‑table batching applications, enabling semi‑automated, precision‑controlled operations.
    The rotary‑table semi‑automatic batching software is a dedicated control system tailored for rotary‑table semi‑automatic batching equipment. It is specifically designed to support the “manual assistance + semi‑automatic equipment operation” batching workflow commonly found in industrial production, striking a balance between manual batching and fully automated systems. By combining the flexibility of human intervention with software‑driven process management, it ensures standardized, high‑precision batching. This solution is widely adopted across industries such as rubber and plastics, chemicals, and food processing—sectors that require precise, proportionate blending of multiple materials.
    Its core operating principle is adapted to rotary‑type batching equipment: the turntable can accommodate multiple batching stations or material bins, and as it rotates, it sequentially conveys different materials to the weighing area, while the software oversees and supports the entire batching process. Compared with purely manual batching, this software offers automated functions such as recipe pre‑setting, weighing guidance, and data logging; compared with fully automated batching systems, it does not rely entirely on robotic arms for loading and unloading, allowing operators to handle material addition and station‑level assistance, thus balancing flexibility with robust process control.
    The software’s core functions are tailored to the needs of rotary‑type batching operations: it allows users to pre‑enter various recipes, specifying the weighing ratio, sequence, and tolerance for each material. When the rotary table reaches a designated station, the software automatically prompts the operator with the material to be weighed and its target weight, while displaying weighing data in real time. If the measured value falls outside the allowable range, an alert is triggered, helping to prevent mis‑batching, omissions, and weighing deviations. In addition, the system offers data collection and report‑generation capabilities, automatically recording batch date, recipe name, weighing data, operator information, and rotary‑table operating status—facilitating traceability and quality control throughout the batching process.
    In addition, the software can seamlessly interface with the control units of rotary batching equipment, enabling coordinated management of operations such as turntable rotation and weighing start/stop, thereby reducing human error and improving batching efficiency. Certain versions can integrate with MES systems to support functions like recipe download, production schedule reception, report uploading, and work reporting, bridging the batching process with the overall production workflow. This delivers an efficient, precise, and traceable semi‑automated batching solution that strikes a balance between batching accuracy and operational flexibility.

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